Manufacturing Process of Brake Pad Steel Plates at Akebono Production Factory

Brake pad steel plates are a crucial component in the manufacturing of brake pads, which are essential for the safe operation of vehicles. Akebono is a leading manufacturer of brake pads and has a state-of-the-art production factory where these steel plates are made. The manufacturing process of brake pad steel plates at the Akebono production factory is a complex and precise operation that involves several steps to ensure the highest quality and performance of the final product.

The first step in the manufacturing process of brake pad steel plates at the Akebono production factory is the selection of high-quality raw materials. Akebono sources the finest steel from reputable suppliers to ensure that the steel plates meet the strict standards set by the company. The raw materials are carefully inspected and tested for quality before they are used in the production process.

Once the raw materials have been approved, they are sent to the cutting and shaping department at the Akebono production factory. Here, the steel plates are cut into the desired shape and size using precision cutting machines. The cutting process is crucial as it determines the final dimensions of the steel plates, which must be precise to ensure a perfect fit in the brake pads.

After the steel plates have been cut, they are sent to the heat treatment department at the Akebono production factory. Heat treatment is a critical step in the manufacturing process as it helps to improve the strength and durability of the steel plates. The steel plates are heated to a specific temperature and then cooled slowly to achieve the desired hardness and toughness.

Once the heat treatment process is complete, the steel plates are sent to the surface finishing department at the Akebono production factory. Here, the steel plates are polished and coated with a protective layer to prevent corrosion and improve their appearance. The surface finishing process is essential as it enhances the overall quality and performance of the steel plates.

After the surface finishing process is complete, the steel plates are inspected for quality and consistency. Akebono has a strict quality control system in place to ensure that every steel plate meets the company’s high standards. Any plates that do not meet the required specifications are rejected and sent back for rework.

Once the steel plates have passed the quality inspection, they are ready to be assembled into brake pads. The steel plates are carefully placed into molds along with other components such as friction material and backing plates. The molds are then pressed together under high pressure to form the final shape of the brake pads.

In conclusion, the manufacturing process of brake pad steel plates at the Akebono production factory is a complex and precise operation that involves several steps to ensure the highest quality and performance of the final product. From the selection of high-quality raw materials to the cutting, shaping, heat treatment, surface finishing, and assembly processes, every step is carefully executed to produce steel plates that meet the strict standards set by Akebono. The attention to detail and commitment to quality make Akebono a trusted manufacturer of brake pads and steel plates for vehicles around the world.